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“MDF profile production factory” is one of the important sectors of the wood and interior decoration industry, which plays an effective role in beautifying residential and commercial spaces by producing various decorative profiles such as cornices, frames, door sills and wall coverings. In these factories, MDF boards are cut using advanced machinery, molded into the desired shapes and then covered with coatings such as PVC, melamine or patterned foils. The final quality of these products depends on the precision of production, the type of coating and the technology used.
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The costs of setting up an MDF profile manufacturing plant can vary greatly depending on the production capacity, type of equipment, geographical location, and level of automation. These costs include purchasing or renting land, constructing a production hall, purchasing cutting, forming, and coating machinery (such as laminating and vacuum machines), ventilation and dust collection systems, infrastructure costs, and working capital for purchasing raw materials and paying employees for the first few months.
The costs of obtaining permits, insurance, training staff, and initial advertising should also be included in the final estimate. Using new, fully automated equipment naturally costs more, but in the long run it can significantly increase productivity and production quality.
Setting up an MDF profile manufacturing plant involves various steps such as market analysis, selecting a suitable location, purchasing machinery and equipment, hiring skilled manpower, sourcing quality raw materials, and obtaining the necessary permits.
To ensure quality, it is necessary to use high-quality raw materials, modern and precise machinery, and quality control processes during production. Also, periodic inspections and quality tests at each stage of production are of great importance.
To produce custom profiles, it is essential to use CNC machines and precision cutting machines. These machines allow for precise cutting and shaping of profiles according to desired dimensions and designs.
MDF profiles are considered one of the best choices for interior decoration due to their excellent technical properties such as flexibility, good color fastness and abrasion resistance. However, choosing the right coating can increase their resistance to moisture and impact.
Yes, there are foreign markets for MDF products. Exporting MDF profiles to other countries requires compliance with international standards, proper packaging, and business relationships.
To avoid wastage of raw materials, it is essential to use high-precision machinery and careful planning in the production process. Also, reusing production waste, especially in the production of new products, can help optimize the use of materials.
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At this stage, MDF sheets are cut to the desired dimensions using precision cutting machines. For this purpose, devices such as automatic panel saws or CNC machines are used that are capable of cutting with high precision and appropriate speed. These devices perform the cutting operation by entering the desired dimensions and designs into special software.
After cutting the sheets, it is time for shaping and molding. In this stage, the cut sheets are transformed into various shapes such as crown profiles, edges, recesses, etc. using molding machines. These machines perform precise and uniform shaping using special molds.
At this stage, the formed profiles are coated with coatings made of PVC, melamine or other similar materials using coating machines. In addition to being aesthetically pleasing, these coatings increase the profiles’ resistance to moisture and abrasion.
After gluing the coating, the profiles are placed under pressure and heat in presses until the glue dries thoroughly and the coating is evenly applied to the profile. This step increases the strength and durability of the profiles.
In the last step, the dried profiles are cut to final sizes and packaged. Proper packaging prevents damage to the profiles during transportation and allows for easier storage and distribution.
Asr Novin Industrial Production Group, with hereditary backing and 50 years of experience in producing traditional wooden crafts, entered the field of mass production of cabinets, all-wood doors, and interior decoration for large projects in the country in 1993.
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